Custom fabrication
Custom Aluminum Doors and Windows: Everything You Can Customize
Off-the-shelf aluminum doors fit average openings. Your projects are not average. Here is everything that can be configured on a custom order — and how it is produced.
By X Star Industry Co., Ltd Technical Team · Published August 6, 2026
Why customization is the point
A restaurant in Austin needs a 20-foot bifold opening; a high-rise in Miami needs impact-rated sliding doors; a boutique hotel needs a finish nobody else has. Custom fabrication is what turns a catalog product into a project solution — and it is what X Star does on every order.
What you can customize
1. Size — down to the millimeter
Any opening within the system's engineering limits can be produced. Width, height, panel count and panel layout are all configurable. Send us the rough opening; we handle the rest.
2. Configuration and opening style
- Folding and bifold doors: 3-panel, 4-panel, 6-panel or more; inward or outward opening
- Sliding doors: standard, narrow-frame, lift-and-slide, or automatic sensor operation
- Windows: casement, hung, folding, fixed and combinations
3. Glazing
Double glazing, laminated glass, Low-E coatings, tinted glass, tempered or impact glass — glazing is selected for your climate, code requirements and budget.
4. Colors and finishes
Any RAL powder coat color, plus wood-grain transfer finishes that look like timber without the maintenance. White, black, bronze, silver — or a custom color matched to your project palette.
5. Hardware
Standard hardware is included, with upgrades available to German and US brand hardware for higher-traffic or premium projects.
6. Compatible screens
Retractable insect screens can be coordinated with your door systems — a cassette that stores the mesh when not in use, keeping the opening completely clear.
How a custom order actually works
- Send your project scope — opening sizes, configuration, finish, glass, quantity and delivery ZIP code
- We confirm the engineering — our team reviews what is possible within the selected system and flags anything that needs a different approach
- You approve a CAD drawing — you see exactly what will be manufactured before production starts
- We build, trial-assemble, and ship — with assembly and inspection records for your order
The rule we don't bend
We only confirm what the drawing shows. Every custom order is defined by its approved production drawing — so what you see is exactly what ships.
Custom aluminum, without the guesswork
X Star manufactures custom aluminum windows, doors and screens for US dealers and projects. Send your opening sizes and configuration, and we will confirm the engineering before you commit to anything.